Material type Archives - HongKong Wahi https://wahimold.com/category/material-type/ Thu, 05 Sep 2024 06:31:53 +0000 en-US hourly 1 1.2311 / 40CrMnMo7 / P20 / 40CMD8 https://wahimold.com/1-2311-40crmnmo7-p20-40cmd8/ https://wahimold.com/1-2311-40crmnmo7-p20-40cmd8/#respond Thu, 05 Sep 2024 05:54:20 +0000 https://wahimold.com/?p=2492 DIN 1.2311 Tool Steel is a low alloyed steel  with 2.0% Cr ,0.15%Mo as per DIN standard.As plastic mold tool steel, it has good toughness,wear resistance after Nitriding. It is mostly used in the hardened and tempered condition with hardness 285-320 HBW.1.2311 (40CrMnMo7) material is suitable for nitriding, induction hardening, and flame hardening. Applications of P20 Steel Plate or Bar […]

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DIN 1.2311 Tool Steel is a low alloyed steel  with 2.0% Cr ,0.15%Mo as per DIN standard.As plastic mold tool steel, it has good toughness,wear resistance after Nitriding. It is mostly used in the hardened and tempered condition with hardness 285-320 HBW.1.2311 (40CrMnMo7) material is suitable for nitriding, induction hardening, and flame hardening.

Applications of P20 Steel Plate or Bar

P20 tool steels are used for low temperature applications that include injection molds and die casting dies. Main applications of P20 steel plate and bar: Plastic moulds, die holder, backers, rames for plastic pressure dies, hydro forming mold tools.bolsters, die holders. Also suitable for other applications such as rails, shafts and wear strips.

Chemical composition of 1.2311 plastic mold steel plate

C(%)0.35~0.45Si(%)0.20~0.40Mn(%)1.30~1.60
P(%)≤0.035S(%)≤0.035 Cr(%)1.80~2.10
 Mo(%)0.15~0.25 

P20 Steel Mechanical Properties

PropertiesMetric
Hardness, Brinell (typical)300
Hardness, Rockwell C (typical)30
Tensile strength, ultimate965-1030 MPa
Tensile strength, yield827-862 MPa
Elongation at break (in 50 mm (2″))20.00%
Compressive strength862 MPa
Charpy impact (V-Notch)27.1-33.9 J
Poisson’s ratio0.27-0.30
Elastic modulus190-210 GPa

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PPS GF40 https://wahimold.com/pps-gf40/ https://wahimold.com/pps-gf40/#respond Mon, 02 Sep 2024 07:25:45 +0000 https://wahimold.com/?p=2450 TECATRON GF40 black is a 40% glass fibre reinforced PPS. Because of the high level of glass fibre reinforcement, TECATRON GF40 black demonstrates excellent rigidity and very high strength at high temperatures compared to unmodified PPS (TECATRON natural). High thermal stability, high dimensional stability, very good chemical resistance, good electrical and thermal insulation and good […]

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TECATRON GF40 black is a 40% glass fibre reinforced PPS. Because of the high level of glass fibre reinforcement, TECATRON GF40 black demonstrates excellent rigidity and very high strength at high temperatures compared to unmodified PPS (TECATRON natural). High thermal stability, high dimensional stability, very good chemical resistance, good electrical and thermal insulation and good resistance to sterilization rounds out the property profile of this modified PPS. These material properties make glass filled PPS suitable for use in parts that are exposed to high static loads over long periods in high temperature conditions.

Colour:black,beige.

Applications

  • Electrical Applications
  • Housings
  • Semiconductor Applications
  • Structural Components
 Mechanical properties
Mechanical propertiesValueUnitParameterNorm
Modulus of elasticity
(tensile test)
6500MPa1mm/minDIN EN ISO 527-2 
Tensile strength83MPa50mm/minDIN EN ISO 527-2
Tensile strength at yield83MPa50mm/minDIN EN ISO 527-2
Elongation at yield (tensile test)2%50mm/minDIN EN ISO 527-2
Elongation at break (tensile test)2%50mm/minDIN EN ISO 527-2
Flexural strength145MPa2mm/min, 10 NDIN EN ISO 178 
Modulus of elasticity
(flexural test)
6600MPa2mm/min, 10 NDIN EN ISO 178
Compression modulus4600MPa5mm/min, 10 NEN ISO 604 
Compression strength21/41/105MPa1% / 2% / 5%EN ISO 604 
Impact strength (Charpy)24kJ/m2max. 7,5JDIN EN ISO 179-1eU 
Shore hardness91 DDIN EN ISO 868

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2.4856 / Alloy 625 / NiCr22Mo9Nb https://wahimold.com/2-4856-alloy-625-nicr22mo9nb/ https://wahimold.com/2-4856-alloy-625-nicr22mo9nb/#respond Mon, 02 Sep 2024 07:10:52 +0000 https://wahimold.com/?p=2445 Alloy 625 is used due to its high strength and excellent corrosion resistance in aqueous media as well as in high temperature oxidizing and carburizing environments.  The high chromium and molybdenum content provides a high degree of pitting and crevice corrosion resistance to chloride-containing media such as seawater, neutral salts and salt solutions. The alloy […]

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Alloy 625 is used due to its high strength and excellent corrosion resistance in aqueous media as well as in high temperature oxidizing and carburizing environments.  The high chromium and molybdenum content provides a high degree of pitting and crevice corrosion resistance to chloride-containing media such as seawater, neutral salts and salt solutions. The alloy is highly resistant to chloride stress corrosion cracking due to its high nickel content. The strength of Alloy 625 is derived from the matrix-strengthening effect of molybdenum and niobium, which means hardening heat treatments are unnecessary.  Alloy 625 retains its excellent ductility and toughness at cryogenic temperatures.  It also has excellent malleability and is easy to weld.

Main fields of application of alloy 625

– Natural gas pipelines

– Production systems and pipe coverings of riser pipes in oil production

– Preparation of phosphoric acid

– Shipbuilding and marine water lines

– Plants for the treatment of radioactive waste

– Flue gas scrubbers and dampers in flue gas cleaning systems

Areas of application for ALLOY 625

Seals and closures, piping and exhaust systems, motorsport exhaust systems, bellows and expansion joints, furnace equipment, valve components.

Chemical composition – limits in %

Nimin. 58,00
Cr20,00 – 23,00
Mo8,00 – 10,00
Femax. 5,00
Nb3,15 – 4,15
Mnmax. 0,50
Simax. 0,50
Almax. 0,40
Timax. 0,40
Cmax. 0,10

Mechanical Properties

TemperAnnealed (Grade1)Solution-treated (Grade 2)
Tensile Rm120ksi (min)100ksi (min)
Tensile Rm827MPa (min)690MPa (min)
R.p. 0.2% Yield60ksi (min)40ksi (min)
R.p. 0.2% Yield414MPa (min)276MPa (min)
Elongation (2” or 4D gl)30% (min)30% (min)

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C35K https://wahimold.com/c35k/ https://wahimold.com/c35k/#respond Sat, 31 Aug 2024 06:30:45 +0000 https://wahimold.com/?p=2429 C35K steel plate is one mainly of high carbon steel,UNE36011 C35K steel plate is at the option of the manufacturer the elements aluminium, titanium, vanadium and niobium may be added singly or in combination for grain size controlpurposes. C35K used for hot forging and hot stamping machine parts, cold, and cold steel, the mechanical structure, such as […]

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C35K steel plate is one mainly of high carbon steel,UNE36011 C35K steel plate is at the option of the manufacturer the elements aluminium, titanium, vanadium and niobium may be added singly or in combination for grain size controlpurposes.

C35K used for hot forging and hot stamping machine parts, cold, and cold steel, the mechanical structure, such as shaft, shaft pin, leverage, even the poles, beams, sleeve, rims, gaskets, bolts, nuts, rolling body, flywheel, equalizer, etc.

C35K steel Chemical Composition:

GradeC(%)min-maxSi(%)min-maxMn(%)min-maxP(%)maxS(%)maxCr(%)min-max
C35K0.32-0.390.15-0.350.50-0.800.0250.0250.20-0.40

C35k carbon steel plate Mechanical Properties:

GradeConditionYield Strength

(Mpa)
Tensile Strength
Rm
(Mpa)
Elon-
gation
A5(%)
Hardness
HRC
Quenching
Temperature
()
Benda-
bility
Nominal Thickness,t
1.95mmt10.0mm
RolledAnnealed
C35KRolled
Annealed
Water-quenched
Oil quenched
440
310
700
480
1845
1690
18
30
53
50
840
880
Min.reco-mmended
Bending radius
(90°)
2.0
×t
1.0×t

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Q235 / A36 / SS400 https://wahimold.com/q235-a36-ss400/ https://wahimold.com/q235-a36-ss400/#respond Fri, 30 Aug 2024 06:51:52 +0000 https://wahimold.com/?p=2404 Q235 is a plain carbon structural steel that is used throughout China. It is also known as Q235A, Q235B, Q235C, and Q235D. Since it is mild steel, it is utilized in production without heat treatment. The Q designates the yield point, and the 235 indicates the yield strength. Not only does Q235 possess toughness, weldability, and […]

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Q235 is a plain carbon structural steel that is used throughout China. It is also known as Q235A, Q235B, Q235C, and Q235D. Since it is mild steel, it is utilized in production without heat treatment. The Q designates the yield point, and the 235 indicates the yield strength. Not only does Q235 possess toughness, weldability, and excellent plasticity, it retains strength while offering outstanding cold-bending performance. It is perfect for welded structures, including factory buildings, steel bars, towers, boilers, bridges, containers, vehicles, and more.

Application

Q235 also used as a mechanical part with less demanding performance such as less stressed rods, connecting rods, screws, nuts, ferrules, brackets, and stands, etc.

Chemical Composition of Q235 Steel
Element C Si Mn P S
Content (%) 0.12-0.20 0.30 0.30-0.70 ≤0.045 ≤0.050

The carbon content (C) in Q235 steel is usually between 0.12% and 0.20%, which makes it moderately hard and strong. The silicon content (Si) is usually 0.30%, which helps to improve the plasticity and weldability of Q235 steel. Manganese content (Mn) between 0.30% and 0.70% plays an important role in enhancing the strength and toughness of Q235 steel. The contents of phosphorus (P) and sulfur (S) are usually controlled at very low levels, ≤0.045% and ≤0.050%, respectively, to ensure good machinability and corrosion resistance of Q235 steel.

Q235 Mechanical Properties
Performance Value
Yield Strength (σy) ≥ 235 MPa
Tensile Strength (σb) 375-500 MPa
Elongation (δ) ≥ 26%
Impact Toughness (J) ≥ 27 J
Hardness (HB) ≤ 201(for cone hardness tester)

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Q275 / E275A / SS490 https://wahimold.com/q275-e275a-ss490/ https://wahimold.com/q275-e275a-ss490/#respond Fri, 30 Aug 2024 06:35:46 +0000 https://wahimold.com/?p=2399 Q275 steel plate is a kind of carbon structural steel, high strength, good plasticity and cutting performance, good welding performance, small parts can be quenched and strengthened, mostly used to manufacture parts with high requirements, such as gears and shafts. , sprockets, keys, bolts, nuts, section steels for agricultural machinery, conveyor chains and links. Chemical […]

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Q275 steel plate is a kind of carbon structural steel, high strength, good plasticity and cutting performance, good welding performance, small parts can be quenched and strengthened, mostly used to manufacture parts with high requirements, such as gears and shafts. , sprockets, keys, bolts, nuts, section steels for agricultural machinery, conveyor chains and links.

Chemical composition(mass fraction)(wt.%) of the Q275
C(%)Si(%)Mn(%)P(%)S(%)Cr(%)Ni(%)Cu(%)
0.28~0.38≤0.350.50~0.80≤0.045≤0.050≤0.30≤0.30≤0.30
Mechanical properties of grade Q275
Yield
Rp0.2 (MPa)
Tensile
Rm (MPa)
Impact
KV (J)
Elongation
A (%)
Reduction in cross section on fracture
Z (%)
As-Heat-Treated ConditionHBW
949 (≥)917 (≥)142231Solution and Aging, Annealing, Ausaging, Q+T,etc322

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ABS / Acrylonitrile Butadiene Styrene https://wahimold.com/abs-acrylonitrile-butadiene-styrene/ https://wahimold.com/abs-acrylonitrile-butadiene-styrene/#respond Thu, 29 Aug 2024 06:42:38 +0000 https://wahimold.com/?p=2357 Acrylonitrile Butadiene Styrene (ABS) is an impact-resistant engineering thermoplastic. It is an amorphous polymer. It is made of three monomers: acrylonitrile, butadiene, and styrene.Much of the popularity is due to the versatility of the material. Being a thermoplastic material, it has a unique ability to become moldable at high temperatures and solidify at cooler temperatures […]

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Acrylonitrile Butadiene Styrene (ABS) is an impact-resistant engineering thermoplastic. It is an amorphous polymer. It is made of three monomers: acrylonitrile, butadiene, and styrene.Much of the popularity is due to the versatility of the material. Being a thermoplastic material, it has a unique ability to become moldable at high temperatures and solidify at cooler temperatures without significant degradation from the thermal cycling. As a result, ABS can be molded and shaped into various forms, making it suitable for a wide range of applications, products, and prototyping. 

ABS raw material’s original color is translucent ivory to white. ABS plastics takes colour easily, allowing finished products to be dyed in exact shades to meet precise project specifications.
Uses of ABS 
  • Pipes
  • Fittings
  • Keyboard keys
  • LEGOs and 3D building materials
  • Vacuum parts
  • Refrigeration parts
  • Faceguards
  • Hard hats and helmets
  • Decorative interior car parts
  • Musical instruments
  • Plastic children’s toys
  • Kitchen utensils
  • Office machines such as printers
The chemical formula of Acrylonitrile Butadiene Styrene is (C8H8·C4H6·C3H3N)n.

Mechanical Properties of ABS

Elongation at Break 10 – 50 %
Elongation at Yield 1.7 – 6 %
Flexibility (Flexural Modulus) 1.6 – 2.4 GPa
Hardness Shore D 100
Stiffness (Flexural Modulus) 1.6 – 2.4 GPa
Strength at Break (Tensile) 29.8 – 43 MPa
Strength at Yield (Tensile) 29.6 – 48 MPa
Toughness (Notched Izod Impact at Room Temperature) 200 – 215 J/m
Toughness at Low Temperature (Notched Izod Impact at Low Temperature) 20 – 160 J/m
Young Modulus 1.79 – 3.2 GPa

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1.4980 / Alloy A-286 / X6NiCrTiMoVB25-15-2 / S66286 https://wahimold.com/1-4980-alloy-a-286-x6nicrtimovb25-15-2-s66286/ https://wahimold.com/1-4980-alloy-a-286-x6nicrtimovb25-15-2-s66286/#respond Thu, 29 Aug 2024 06:26:17 +0000 https://wahimold.com/?p=2352 The material 1.4980 is a high-temperature steel. In the anneale condition, the structure austenite an carbides on. In the cured state, the structure is austenitic steels, carbides and intermetallic phases. Shal due the cure hardness and strength increases. This steel can be up to a maximum temperature of about 700 °C / 1292 °F aare […]

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The material 1.4980 is a high-temperature steel. In the anneale condition, the structure austenite an carbides on. In the cured state, the structure is austenitic steels, carbides and intermetallic phases. Shal due the cure hardness and strength increases. This steel can be up to a maximum temperature of about 700 °C / 1292 °F aare used. Typical products from 1.4980 are, for example, connecting parts, wich are used in turbine construction.

Applications and Uses

  • Chemical Industries
  • Oil & Gas Industrires
  • Power Plant Industries
  • Shipbuilding Industries
  • Fertilizer Industrires
  • Petrochemical Industrires
  • Sugar Industrires
  • Cement Industrires

 

Chemical composition %   of   steel   X6NiCrTiMoVB25-15-2 (1.4980):   EN 10302-2008

 

CSiMnNiPSCrMoVTiAlB
0.03 – 0.08max   11 – 224 – 27max   0.025max   0.01513.5 – 161 – 1.50.1 – 0.51.9 – 2.3max   0.350.003 – 0.01

Mechanical properties of steel 1.4980

Mechanical properties
Tensile strengthRm900 – 1150 MPa
Yield pointRe> 600 MPa
ElongationA> 15%
Densityρ8.00 kg/dm3
Modulus of elasticityE211 GPa
Coefficient of thermal expansionα17.0 – 18.5 ⋅ 10-6 K-1
Heat conductivityλ20℃13 W ⋅ m-1 ⋅ K-1

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1.2085 steel / AISI 420FM / DIN X33CrS16 https://wahimold.com/1-2085-steel-aisi-420fm-din-x33crs16/ https://wahimold.com/1-2085-steel-aisi-420fm-din-x33crs16/#respond Wed, 28 Aug 2024 06:13:43 +0000 https://wahimold.com/?p=2326 1.2085 stainless steel is a martensitic grade of stainless. It is magnetic and hardenable with rust resistant properties. 1.2085 stainless is characterised by having a 0.28-0.38 carbon, and 15-17% chromium content. This mix of analysis gives 1.2085 stainless steel an outstanding corrosion resistance and exceptional wear properties after heat treatment. Superior to 410 and 416 type stainlesses for […]

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1.2085 stainless steel is a martensitic grade of stainless. It is magnetic and hardenable with rust resistant properties. 1.2085 stainless is characterised by having a 0.28-0.38 carbon, and 15-17% chromium content. This mix of analysis gives 1.2085 stainless steel an outstanding corrosion resistance and exceptional wear properties after heat treatment. Superior to 410 and 416 type stainlesses for most applications. 1.2085 stainless steel has good ductility in the annealed condition, but is capable of achieving 55HRC after treatment. Optimal corrosion resistance is realised when 1.2085 is surface ground and polished after hardening.

Applications of DIN 1.2085 Grade Material Grade steel 1.2085  is widely used in various industries due to its excellent properties. 

1. Plastic Molds and Dies: 1.2085 steel is extensively used in the manufacturing of plastic molds and dies due to its high hardness and wear resistance properties. It is also resistant to corrosion, which makes it suitable for use in harsh environments. 

2. Automotive and Aerospace Components: 1.2085 mold steel is used to manufacture various components for the automotive and aerospace industries, such as engine parts, suspension components, and landing gear components. Its high hardness and wear resistance properties make it suitable for use in these applications. 

3. Medical Equipment: Steel material 1.2085 is used to manufacture various medical equipment such as surgical instruments and dental tools. Its corrosion resistance properties make it suitable for use in these applications. 

4. Cutting Tools: 1.2085 tool steel is used to manufacture cutting tools such as knives and blades due to its high hardness and wear resistance properties.

5. General Engineering Applications: steel 1.2085 is also used in various general engineering applications such as shafts, gears, and bearings, where its high hardness and wear resistance properties are required.

Chemical Composition
C % Si % Mn % P % S % Cr % Ni %
0,28 – 0,38 max 1,00 max 1,40 max 0,030 0,050 – 0,100 15,00 – 17,00 max 1,00
Mechanical Properties
 1.2085 Mechanical Properties at ambient temperature 

 Condition annealed. Quenched and tempered 850°C

 0.2% Proof Stress: 905 Nmm²

 Tensile Strength: 950 – 1100 Nmm²

 Elongation: 10% 

 Notch Impact Energy: (ISO-V) (J) 20

 Hardness HB Max 230

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EN AW 6063 / AlMg0.7Si(A) https://wahimold.com/en-aw-6063-almg0-7sia/ https://wahimold.com/en-aw-6063-almg0-7sia/#respond Wed, 28 Aug 2024 06:07:32 +0000 https://wahimold.com/?p=2321 Aluminium alloy 6063 is a medium strength alloy commonly referred to as an architectural alloy. It is normally used in intricate extrusions.It has a good surface finish, high corrosion resistance, is readily suited to welding and can be easily anodised. Most commonly available as T6 temper, in the T4 condition it has good formability. 6063 […]

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Aluminium alloy 6063 is a medium strength alloy commonly referred to as an architectural alloy. It is normally used in intricate extrusions.It has a good surface finish, high corrosion resistance, is readily suited to welding and can be easily anodised. Most commonly available as T6 temper, in the T4 condition it has good formability.

6063 is used for architectural fabrication, window and door frames, pipe and tubing, and aluminium furniture

Chemical Composition

Spec: BS EN 573-3: 2009

Alloy 6063

Chemical Element % Present
Manganese (Mn) 0.0 – 0.10
Iron (Fe) 0.0 – 0.35
Magnesium (Mg) 0.45 – 0.90
Silicon (Si) 0.20 – 0.60
Zinc (Zn) 0.0 – 0.10
Titanium (Ti) 0.0 – 0.10
Chromium (Cr) 0.0 – 0.10
Copper (Cu) 0.0 – 0.10
Other (Each) 0.0 – 0.05
Others (Total) 0.0 – 0.15
Aluminium (Al) Balance

EN AW 6063 | Al Mg0.7Si(A): Heat-treated condition O

Mechanical properties

Nominal thickness mm Brinell hardness HBW Yield strength Rp0,2 MPa min./max. Tensile strength Rm MPa min./max. Elongation A50 mm % min. Elongation A % min. Bending radius 180° t min. Bending radius 90° t min.
0.5 – 6.0 65 80-140 23 0 0

EN AW 6063 | Al Mg0.7Si(A): Heat-treated condition T4

Mechanical properties

Nominal thickness mm Brinell hardness HBW Yield strength Rp0,2 MPa min./max. Tensile strength Rm MPa min./max. Elongation A50 mm % min. Elongation A % min. Bending radius 180° t min. Bending radius 90° t min.
0.5 – 6.0 40 120 20 0 0

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